MÄRKLIN H0 conventional driving and electromechanical automatisation

 

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Märklin-H0-Knowledge

A: The very first basic knowlege about conventionally controlled Märklin H0 model railways

A14m: Track branches, track connections
with Märklin M-track turnouts

 

state: 12.05.2024 10:05

 

Contact: Mail

 

 

Preface

Since I almost exclusively own Märklin metal tracks (M-tracks) and some Märklin model tracks, this page only describes the turnouts of these systems. The description of M-track crossings, double crossings, turntables and the transfer table you find in separate pages.

Here I am only describing turnouts with central conductor stud contacts.

The mentioned radii are related to the center conductor.

The detailed naming of the numbers should help you to identify the turnouts offered.

Planning programs also list these numbers. (I hope I researched everything correctly ...)

I repeat some things in the sections so that the information is complete there.

So that we speak of the same: Terms around the turnouts

Märklin published a beautiful book in 1972:


Click on the picture to download/open the book.

Unfortunately, the turnout variants that came out after 1975, the numbers 5137 to 39, are missing.

I refer to this book in the following. Therefore it makes sense for you to open this link in a second window. Almost all the dimensions of the M-rails can be found in this book.

 

In 1982 a new book came out that brought other interesting information. It also shows the turnouts 5137 to 39:


Click on the picture to download/open the book.

 

Spare parts lists for the newer turnouts and more


Click on the picture to download/open the book.

 

 

Historical overview

Märklin M tracks with stud contacts appeared for the first time parallel to the M tracks with a continuous central conductor rail no. 3600 xx in the 1953 catalog in the form of "model tracks" no. 3800 xx and no. 3900 xx with very large radii, which are still a specialty in the Märklin system and are expensive.
Refer to "Märklin model tracks - a closer look at these exotics"

Beginning in the catalog of 1956 are the M-stud contact tracks with the radii 360 mm and 286 mm to be found as the third variant, initially as no. 3601 xx. From 1957 the M-rails of the normal circle radius 360 mm were then numbered 51xx (the arc radius 286mm no. 5120) and the new parallel circle radius 437.4 mm with numbers 52xx.

In the years 1969 - 1992 Märklin produced a reduced and technically partially simplified range under the brand name “Primex”, which was sold outside the specialist trade and without advice, e.g. in warehouses.

The M-rails disappeared from the range in 2000.

In more detail (german) in maerklin-h0-forum.de

In the catalogs only the turnout pairs were numbered. Because track planning programs also name the individual numbers, they are listed below.

 

 

Manual turnouts (without remote control)

Normal circle manual turnouts

Geometry:

straight track 180mm long,
branching track radius 360 mm (R1),
curve angle 30°

The opposite curve is the track section 5100 (radius 360 mm, curve angle 30°), with which the direction of the branching track is brought back parallel to the main track.

 

 

Variants:

A) in picture 1 on the far left,

Metal lever, small bulge of the ballast bed around the adjusting lever

 

 

1956

1957 to 1960

 

1 pair

no 3601 W

no 5121

 

left hand turnout

no 3601 WL

no 5122

 

right hand turnout

no 3601 WR

no 5123

 

 

B) in picture 1 second from the left,

Metal lever, shape of the ballast bed like the electromagnetic turnout

 

 

1961 to 1966

 

 

1 pair

no 5121

 

 

left hand turnout

no 5122

 

 

right hand turnout

no 5123

 

 

 

C) in picture 1 third from the left,

Plastic lever, shape of the ballast bed like the electromagnetic turnout

 

 

1967 to 2000

 

 

1 pair

no 5121

 

 

left hand turnout

no 5122

 

 

right hand turnout

no 5123

 

 

 

Parallel circle manual turnouts

Not included in the Märklin 0390 book.

 

Geometry:

straight track 180mm long,
branching track radius 437.4 mm (R2),
curve angle 24°17' ≈ 24.3°

Supplement with track section no. 5205 (R2, angle 5°43' ≈ 5.7°) to the entire curved track no. 5200 (R2, angle 30°).

The opposite curve is track no. 5206 (R2, angle 24°17' ≈ 24.3°), with which the direction of the branching track is brought back parallel to the main track.

Attention:
The parallel circuit track section no. 5206 (R2) can easily be confused with the normal circuit track section no. 5100 (R1). Track sections no. 5206 of the last series with folded foot plates have a thick black line next to the number to make them easier to recognise.

 

Variants:

right in picture 1,

plastic lever, shape of the ballast bed like the electromagnetic turnout

 

 

1974 to 2000

 

 

1 pair

Märklin no 5221

 

 

left hand turnout

Märklin no 5222

 

 

right hand turnout

Märklin no 5223

 

 

(labeled as 5202/5221. The same blanks were used for the manual turnout and the electromagnetic turnout, therefore both numbers are on the turnout.)

 

 

1969 to 1992

 

 

1 pair

Primex no 5043

 

 

1 pair with 2 opposite curves

Primex no 5033

 

 

(Labeled as 5039. The same blanks were used for the manual turnout and the electromagnetic turnout; therefore the number of the E-turnout is also on the manual turnout.)

 

 

Function of the manual turnouts

 

The hand lever acts on an angle lever that pulls the turnout blades into the other position via a tension spring (Märklin spare part no. 353080).

The turnout tongues are resiliently on one or the other stock rail.

 

A vehicle wheel can overcome this spring force and cut open the turnout.

The plastic levers are a bit delicate (caution: risk of breakage if the mechanism gets stuck).

Picture 2 shows a hand turnout with a metal hand lever in both positions at the top and a plastic hand lever at the bottom.

 

Maintenance of all turnouts

The turnout blades rotate around a rivet. This bearing should be clean. Lubrication is not recommended, as this can lead to the accumulation of dust and sticking of the bearing.

In order to access the drive mechanism, the base plate of the turnout must be removed. Look before-hand exactly where the sheet metal reaches into the track structure and where it reaches over on the outside, where there are latches. Then you will get the sheet back into its place later.

It is noticeable that the spring acts at different angles on the turnout points in the two turnout positions. According to my technical understanding, the pressure forces are different. It should be like that, it will be the result of a long development, so it should be correct. With the very old manual turnouts, there are two alternative grooves on the angle lever for hooking in the spring, with the electric turnouts then only one.

 

Simple electromagnetically operated turnouts

Normal radius turnouts

Geometry:

(Picture 3, the left two)
straight track 180 mm long,
branching track radius 360 mm (R1),
different angles (see under variants)

 

Variants:

 

 

 

A) left in picture 3,

Arc angle 30°,
large lantern

 

 

1956

1957 to 1974

 

1 pair

no 3601MW

no 5117

 

left hand turnout

no 3601MWL

no 5118

 

right hand turnout

no 3601MWR

no 5119

 

With this turnout there is a risk of collision with the large lantern on long wagons (bogie spacing over 18 cm and with low-hanging attachments in the middle of the wagon). In this case, only dismantling the lantern or replacing the turnout with variant B) of this geometry helps. However, very long wagons can also collide with them.

The opposite curve is the track section no. 5100 (R1, angle 30°), with which the direction of the branching track is brought back parallel to the main track.

 

B) in picture 3 second from the left. Not included in the Märklin 0390 book, but in the Märklin 0700 book.

Arch angle 22.5°, small lantern (caps tend to come off)

This variant can be supplemented with track no. 5102 (R1, 7.5° angle) to no. 5117.

Opposite curve is the combination of track section no. 5102 (R1, angle 7.5°) and no. 5101 (R1, angle 15°), with which the direction of the branching track is brought back parallel to the main track.

 

 

1975 to 2000

2000 to 2001 digital

 

1 pair

no 5137

no 2604

 

left hand turnout

no 5138

 

 

right hand turnout

no 5139

 

 

This variant results in interesting possibilities that can be found in the Märklin 0700 book.

 

 

 

Parallel radius turnouts

Geometry:

(Picture 3, the right two)
straight track 180 mm long,
branching track radius 437.4 mm (R2),
curve angle 24°17' ≈ 24.3°

Supplement with track section no. 5205 (R2, angle 5°43' ≈ 5.7°) to the entire curved track no. 5200 (R2, angle 30°).

The opposite curve is track no. 5206 (R2, angle 24°17' ≈ 24.3°), with which the direction of the branching track is brought back parallel to the main track.

Attention:
The parallel circuit track section no. 5206 (R2) can easily be confused with the normal circuit track section no. 5100 (R1). Track sections no. 5206 of the last series with folded foot plates have a thick black line next to the number to make them easier to recognise.

 

Variants:

A) in picture 3 third from the left,

big lantern

 

 

1957 to 1973

 

 

1 pair

no 5202

 

 

left hand turnout

no 5203

 

 

right hand turnout

no 5204

 

 

With this turnout there is a risk of collision with the large lantern on very long cars and with low-hanging attachments in the middle of the car.

In this case, only the dismantling of the lantern or the exchange of the turnout for variant B) of this geometry helps. However, very long wagons can also collide with them.

 

B) in picture 3 fourth from the left,

small lantern (caps tend to come off)

 

 

1974 to 2000

 

 

1 pair

no 5202

 

 

left hand turnout

no 5203

 

 

right hand turnout

no 5204

 

 

1976 to 1992 also:
Primex-No. 5039 = 1 pair (both labeled as 5039) with 2 counterbows.

 

Function of the electromagnetic turnouts

 

The armature driver acts on an angle lever that pulls the turnout blades into the other position via a tension spring (Märklin spare part no. 353080).

 

The turnout tongues are resiliently on one or the other stock rail.

A vehicle wheel can overcome this spring force and cut open the turnout.

Picture 5 shows an older turnout in both of its positions above, and a newer one below.

A simple electromagnetic turnout has 3 connection lines:

1st   Via the yellow 16V line from the L connection of the transformer, leads to three points:
a) selenoid straight ahead,
b) selenoid branch,
c) lamp of the lantern

2nd   Ground for the selenoid straight ahead, via the blue wire with the green plug,

3rd   Ground for the selenoid branching off via the blue wire with the red plug.

Ground for the lamp comes from the track.

For the turnouts function, it is sufficient to apply 16 V to yellow and to connect ground to one of the blue lines using a push button contact (!), E.g. of a control panel no. 7072.

See also the article “The evolution of the Märklin control panels

The double selenoids do not tolerate longer continuous voltage,
therefore actuation by button (momen-tary contact),
not by switch (permanent contact)!

The double selenoid alternately pulls the armature inside back and forth, which moves the mechanics via the driver arm.

For the lighting of the lantern, ground must be on the track structure, i.e. the turnout must be built into the track.

If you want to turn off the lanterns, i.e. only let them light up at night, you cut the short yellow wire be-tween the selenoid and the lamp and extend it to a switch with 16 V.

General manual "Electrc Turnouts"

 

Maintenance of the turnouts

see under manual turnout above.

The magnetic drive should also be kept clean and free of grease.

 

Spare Parts:

Spring No. 353080

Bulb No. 600000

The bulb of the large turnout lantern had a longer glass body than the later ones (the short ones were developed later.) The big ones don't fit into the turnouts with a small lantern.

Picture 6: The light bulbs in comparison

For turnouts with small lanterns see also spare parts list

 

 

Model track turnouts

 

Geometry:

straight track 224 mm long, branching track radius 585 mm, a little more than R4,

Arc angle 16.875° = 16°52’30" = 16 7/8°,
large lantern

There are three additional tracks to continue the branch, because normal tracks do not fit, collide with the bedding (picture 7a):

 

1st   No. 3900 ZD
straight, about 58 mm long

2nd   No. 3900 ZR
right arch radius 585 mm
arc 5.625° = 5°37’30" = 5 5/8°.
A right turnout can thus be added to the 3900 A curve (radius 585 mm, 22.5° = 22°30').

 

3rd   No. 3900 ZL
left arch radius 585 mm
arc 5.625° = 5°37’30" = 5 5/8°.
A left turnout can thus be added to the 3900 A curve (radius 585 mm, 22.5°)

The geometric possibilities and restrictions with the model track system as well as the technical details are presented in the article “Märklin model tracks - a closer look at these exotics”.

 

Variants:

 

 

1953 to 1956

1957

 

1 pair

no 3900 MW

no 5064

 

left hand turnout

no 3900 MWL

no ?

 

right hand turnout

no 3900 MWR

no ?

 

Initially, the model tracks were made with narrow copper tongues on the central conductor, later with nickel-plated wide tongues.

 

Funktion:

A long spring wire is rigidly attached to the magnet armature and, thanks to its angled shape, pushes a slide back and forth. The individually rotatable turnout tongues are guided on the slide. Incidentally, what has been said about the other points applies.

 

Maintenance

see under manual turnout above.

The magnetic drive should also be kept clean and free of grease.

 

Special turnouts

Inner curved turnout
Remote control curves switch called by Märklin

 

Geometry:

Main track: straight track 77.4 mm with subsequent radius 360 mm (R1) with a curve angle of 30°, branching track radius 360 mm (R1) arc angle 30°

The branching track s parallel to the man track, so no additional track section or counter curve s reuired.

However, the track spacing is extremely small (see Märklin 0390 book, page 3)

 

Variants:

small lantern (caps tend to come off)

 

 

1964 to 2000

 

 

1 pair

no 5140

 

 

left hand turnout

no 5141

 

 

right hand turnout

no 5142

 

 

 

Funktion:

Like the simple turnouts

Manual 5140

 

Maintenance:

see under manual turnouts above.

The magnetic drive should also be kept clean and free of grease.

 

 

Symmetrical two-sided double turnout
Symmetrical Three Way Switch called by Märklin

 

Geometry:

straight track 180mm long,
both branching tracks the same, symmetrical,
radius 437.4 mm (R2),
curve angle 24°17' ≈ 24.3°

Extension of the branch with track section 5205

(5°43’ ≈ 5.7°) to the entire curved track 5200 (30°).

The opposite curve is track section 5206 (24°17' ≈ 24.3°), with which one brings the direction of the branching track parallel to the main track again.

Attention:
No. 5206 (R2) can easily with normal bend no. 5100 (R1) can be confused. Track sections no. 5206 of the last series with folded foot plates have a thick black line next to the number to make them easier to recognise.

 

Variants:

1969 to 2000: no. 5214

 

Funktion:

Like the simple turnouts, but twice.

The two angle levers can collide overlap, hook. It is therefore very important that you always go straight from a branch position and only then to the other branch.

 

 

This turnout has 5 connection lines:
1x yellow for 16V selenoid voltage and
4x blue with 2 green and 2 red plugs each for the directions.

The two green ones switch to straight, then you can branch with one of the red ones be switched.

 

A simple circuit was shown in the german Märklin-Magazin 3/1971 (picture 11) that prevents the collision.

In the german Märklin magazine 2/1975 the installation of a mechanical override was shown (picture 12).

Manual 5214

 

Maintenance:

see under manual turnout above.

The magnetic drive should also be kept clean and free of grease.

 

 

 

 

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