MÄRKLIN H0 conventional driving and electromechanical automatisation

 

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Märklin-H0-Knowledge

A: The very first basic knowlege about conventionally controlled Märklin H0 model railways

A17: Tracks with functions

 

 

Preface

This article is about tracks with function.

Sometimes you don't see this function at first glance.

It is therefore possible that when you buy used tracks you get unwanted parts that work differently than expected.

Since I almost exclusively own Märklin metal tracks (M tracks), this article describes the M track sections in detail, but I limit myself to tracks with stud contacts, i.e. from 1953 onwards.

I describe K and C tracks to the best of my knowledge.

The detailed naming of the numbers should help you to identify or specifically search for the available tracks.

Planning programs also list these numbers.

 

)* For the production of the M track sections with function described here, ready-printed standard track section blanks were branched off during the production process. This is why the number of the original standard M-track piece is printed on these special M-track pieces.
I mention the printed number for the sake of completeness, as the confusion about the numbers is often the subject of discussion.
The number may be mutilated on M track sections with cut-outs in the ballast bed.

 

So that we understand each other correctly:

A "track" is made up of the two "rails" that are attached to the sleepers with the tie plates, scews and washers.

I used to say rail to the track too when I was a child...

 

 

Contact track sections

Märklin had contact tracks in its range from the very beginning of the electric model railroad.

The idea of the function being triggered by the train was already present in the clockwork model rail-ways.

 

Funktion

We know that turnouts and signals are switched over via the blue lines by briefly (!) connecting one of them to ground. You can do this with a hand button or with a contact track by a train passing over it.

In the case of the contact track, part of one of the two rails is insulated from the neighboring rails and from the rail opposite (picture 1).

A conductive)** wheel set rolling over it connects the insulated rail part with the opposite one, i.e. with ground.

A solenoid connected to the insulated rail section therefore receives an earth pulse and reacts to it.

)** Märklin usually equips its models with leading wheelsets.

All other brands usually have isolated wheelsets. If you want to use the function of the contact tracks, you have to pay attention to conductive wheel sets in your wagons, if necessary convert them. My page "Wheel sets - swap? If so, why?" provides more detailed information on this.

A problem with contact rails is that a train STANDING on it closes the contact as long as it stands there. The solenoids of the turnouts and signals cannot tolerate this; they get hot and finally burn out. I show a circuit that prevents this with signals on my page "Protection against burnout of coils of Märklin signals".

Another problem with contact tracks can be that a locomotive whose wheel sets each run with one wheel on this insulated rail part only has ground contact via the other wheel. If the wheels of a locomotive are dirty, this can lead to engine misfires.

You have to reckon with the fact that the contact provided by the contact track is not constant as long as a train is travelling over it, due to uneven pressure on the wheels and dirt in places.

If you want to have constant contact throughout, the contact distance must be at least slightly greater than the longest wheel set distance (theoretically, one of the two wheel sets makes contact), preferably longer than the longest wagon, so that there is significantly more than one wheel set on it.

Contact tracks work regardless of the direction of travel of the train.

You can create a direction-dependent circuit with two contact tracks or assign different tasks to a contact track depending on the situation, depending on the direction of travel. I show examples on the pages of the "Circuits for advanced users - automation of processes" section.

 

 

M-contact track sections

In the case of M-contact tracks, at least a part of one rail is attached insulated from the ballast bed.

In the picture, the rail section between the marked joints is insulated from the rest of the track and connected to the two sockets or the socket.

Note: the brown spherical components (radio interference suppression) on the underside probably do not interfere with digital operation, as no digital signal flows through them. On the contrary, they reduce the breakaway spark and thus possible interference in the high frequency range and burn-in marks on the wheels at higher switching currents. (No guarantee of completeness and correctness.)

 

 

Variants on the picture 2 above:

These variants were created to operate magnetic items (i.e. turnouts, signals, relays such as the universal remote switch). The frequently heard opinion that magnetic items should not be operated with contact tracks is wrong! Equally wrong is the opinion that these variants are intended for railway crossings.

 

M-contakt track section, curved, radius: 360mm (R1), angle of the arc: 30°,
length of the contact zone at the inner track: approx. 20° = 123mm.

In the catalogue

1956: No. 3601 BSA, labelled 3601 A )*
1957 to 1972: No. 5104, labelled 5100 1/1 )*

 

M-contakt track section, straight 180mm long,
length of the contact zone: 120mm

In the catalogue

1956: No. 3601 BSD, labelled 3601 D )*
1957 to 1973: No. 5105, labelled 5106 1/1 )*

 

M-contakt track section, straight 90mm long,
length of the contact zone: 30mm,

In the catalogue

1956: No. 3601 KS, labelled 3601 D 1/2 )*
within the set Warning cross No. 450/1 G,

1957 to 1961: No. 5127, labelled 5107 1/2 )*
within the set Warning cross No. 7050.

The idea behind this "warning cross" set is that each leading wheel set of the train generates a flashing pulse (theoretically).

 

Picture 3:

In 1956, an (arbitrarily) expandable contact track system was developed for the automatic level crossing.

The two barriers are activated and closed by contact track no. 5125. The coils of the level crossing are designed for continuous operation, so the current can and should be effective for longer. The barrier is closed as long as the contact is closed.

The contact track can be extended on both sides of the level crossing with contact tracks no. 5115 and no. 5116. The ends of the contact section each form a contact section end piece no. 5124.

My page "Control of Märklin level crossings" deals with the problems with the automatic level crossings and the possible solutions.

 

 

In the picture, from top to bottom:

M-contakt track section curved,
radius 360mm (R1), angle of the arc 30°,
inner rail continuously insulated,
therefore length of the contact zone 30° = 184mm,
withou connection option;

in the catalogue

1956: No. 3601 KGR, labelled 3601 A )*
1957 to 2000: No. 5116, labelled 5100 1/1 )*.

 

M-contakt track section, straight 180mm long,
one rail continuously insulated,
therefore length of the contact zone: 180mm,
without connection option;

in the catalogue

1956: No. 3601 KG, labelled 3601 D )*
1957 to 2000: No. 5115, labelled 5106 1/1 )*.

 

There are two options for the road section of the railway crossing:

1st

M-contact track section straight 180mm long,
one rail continuously insulated,
therefore length of the contact zone 180mm,
lateral plug-in devices for the road ramps,
filling between the rails.

In the manual of the grade crossing

1956: No. unknown, labelled 3601 D )*
1957 to 1995: No. 5125, labelled 5106 1/1 )*

Available only in set "Fully automatic grade crossing",

In the catalogue

1956: No. 459/1 G,
1957: No. 7057,
1959 to 1995: No. 7192
and in the "Extra parts",
1956: No. 459/1 ZG,
1957 to 1958: No. 7058,
1959 to 1995: No. 7193.

 

2nd

M-contact track section straight 90mm long,
one rail continuously insulated,
therefore length of the contact zone 90mm,
lateral plug-in devices for the road ramps,
filling between the rails.

 

In the catalogue

1974 to 2000: No. unknown

Available only in set "Fully automatic grade crossing",

In the catalog

1974 to 2000: No. 7292
and in the "Extra parts",
1974 to 2000: No. 7193.

 

 

A contact section is limited on both sides by one
contact track end piece, straight 90 mm,
Length of the contact sections 2x 45 mm.
One rail is continuously insulated from the track bed and separated over half of the rail length, whereby the 45 mm sections are not connected to each other.

In the catalogue

1956: No. unknown, labelled 3601 D 1/2 )*
1957 to 2000: No. 5124, labell3ed 5107 1/2 )*.

Available only
in set "Fully automatic level crossing",

In the catalogue

1956: No. 459/1 G
1957 to 2000: No. 7057
and in the "Extra parts",
1956: No. 459/1 ZG,
1957 to 2000: No. 7058.

 

In order to build any contact section independent of the level crossing, contact section end pieces with connection sockets were created. They were offered in a set of 2.
The two end pieces together resulted in a contact section of 2x 45 mm = 90 mm. With the contact tracks no. 5115 and no. 5116 as well as the level crossing track no. 5125, the contact section could be extended as desired, but not as an S-curve, because the insulated rail had to form an uninterrupted chain.

In the catalogue

1957 to 2000: No. 5145, labelled 5107 1/2 )*

 

 

K contact tracks

In the case of K-rails, the rails are insulated from the start and fastened to the sleeper grid, so that you only have to prevent contact with the adjacent rails in the case of one rail (e.g. with insulating rail connectors, which are available in various designs from Fleischmann and Roco, for example, picture 4) or cut a rail in two places.

The connection to the insulated rail is achieved with the earth connection no.7500.

 

Picture 5: The level crossing for the K-Track came out in 1974, and with it a contact track system that could be expanded as required.

The level crossing:

in the catalogue

1974 to 2013: No. 7592

and the extra parts:

in the catalogue

1974 to 2013: No. 7593.

These each contain two

K-contact track boundary sections 90mm No. 2295, in which a rail is divided in the middle and the parts are not electrically connected.

Two end pieces and any number of standard tracks result in a contact route.

The rails, isolated from the general mass, must form an uninterrupted chain.

For the road section of the level crossing there is a 90mm track section with lateral plug-in connections for the road ramps and filling between the rails.

 

C contact tracks

 

In the case of C-tracks, both rails are also attached to the track bed in an isolated manner, but are connected to a bridge on the underside at the ends of the track section.

These bridges can be separated at a prepared point (arrow).

The ground connections at the two ends of the track section are then no longer connected to both, but only to one rail each.

 

Contact with the neighbouring tracks is prevented with the insulating cap no.74030.

The rails themselves do not touch at the transition from track section to track section.

 

In 2000, the first level crossing for the C-track came out and with it a freely expandable contact track system.

The level crossing:

in the catalog

2000 to 2013: No. 74920,
2012 to 2017: No. 74923,
2018 until today: No. 74924,

and the extra parts:

in the catalog

2000 until today: No. 74930.

These each contain two C-contact track end pieces 94.2mm no. 24995 (no. for the pair), where one rail is split in the centre and the parts are not electrically connected.

Two end pieces and any number of normal tracks whose rail connections have been separated (picture 6) form a contact section. The rails insulated from the general earth must form an uninterrupted chain.

For the road section of the level crossing there is a 94.2mm track section without a known number with lateral plug-in connections for the road ramps and filling between the rails.

Detailed pictures of it can be found at lokmuseum.de.

And here is a more detailed description (german) at modellbahnkeller.eu

 

Modellgleis contact track sections

 

On the model tracks from 1953 to 1957, the rails are attached to the plastic sleepers in isolation and on some track sections are only connected once by a bridge.

 

There are ready-made contact track pieces:

Modellgleis contact track section straight, 224mm long,
length of the contact zone: approx. 109mm,
in the catalogue
1953 to 1957: No. 3900 BSD.

Modellgleis contact track section courved,
radius 535mm, angle of the arc 22,5°,
length of the contact zone:
approx. 12,75° = 117mm at the inner rail;
in the catalogue
1953 to 1957: No. 3800 BSA.

Modellgleis contact track section courved,
radius 585mm, angle of the arc 22,5°,
length of the contact zone:
approx. 12,75° = 130mm at the outer rail;
in the catalogue
1953 to 1957: No. 3900 BSA.

 

You can convert any model track by separating the mentioned bridge and using insulating rail connectors. In this way the track becomes completely a contact track.

Alternatively, you can cut a rail, in which case you have to separate the metal strip on the bottom in the same way.

Detailed description: “Märklin model railway tracks - a closer look at these exotics”.

 

Switching track sections

It can be seen as a disadvantage that contact tracks react to every leading wheel set and in both directions. That is why Märklin invented the switching track.

In the middle of the switching track, under the sleepers, there is a shaft with two cams that protrude from the track up to the right and left next to the point contacts.

Each current collector shoe moving over it turns the shaft.

Depending on the direction, one of two switching contacts is closed via an eccentric, one for each direction.

This leads ground to one of the two connection sockets.

So you only get a direction-dependent signal from the current collector shoe driving past.

The mechanics of the M switching tracks are not always reliable. The return springs can be reinforced, but this can lead to the current collector shoe being lifted and the current flow being briefly interrupted.

 

M-track switching track sections

 

Video of the mechanism

Click on the picture!

 

Variants:

M-track switching track section straight, 90mm long,
in the catalog
1964 to 2000: No. 5146, labelled 5107 1/2 )*.

M-track switching track section courved,
radius 360mm (R1),
angle of the arc 15°,
in the catalog
1964 to 2000: No. 5147, labelled 5101 1/2 )*.

M-track switching track section courved,
radius 437,4mm (R2),
angle of the arc 15°,
in the catalog
1964 to 2000: No. 5213, labelled 5201 1/2 )*.

 

 

K-track switching track sections

Pictures at lokmuseum.de

Variants:

K-track switching track section straight, 90mm long,
in the catalog
1969 to 1980: No. 2199 (hollow profile rails),
1981 until today: No. 2299 (solid profile rails).

K-track switching track section courved,
radius 360mm (R1), angle of the arc 15°,
in the catalog
1969 to 1980: No. 2129 (hollow profile rails),
1981 until today: No. 2229 (solid profile rails).

K-track switching track section courved,
radius 424,6mm (R2), angle of the arc 15°,
in the catalog
1969 to 1980: No. 2139 (hollow profile rails),
1981 until today: No. 2239 (solid profile rails).

 

C-track switching track sections

Pictures at lokmuseum.de:

Variants:

C-track switching track section straight, 94,2mm long,
in the catalog
2000 until today: No. 24994.

C-track switching track section courved,
radius 360mm (R1), angle of the arc 15°,
in the catalog
2000 until today: No. 24194.

C-track switching track section courved,
radius 437,5mm (R2). angle of the arc 15°,
in the catalog
2000 until today: No. 24294.

 

Separating track sections

Usually you separate your circuits by isolating the plug connection between track pieces. It is therefore surprising that there are sections of track with an interruption in the center conductor.

In 1971 two light signals appeared.

source: Märklin catalog 1976

one for M-trackwith the no. 7339 and

one for K trackwith the no.7539.

 

 

And the home signal No. 7400 in 1:45 scale for the Märklin MINEX product range.

 

These signals are set on site via a slide switch, so no remote control.

 

The central conductor is interrupted (stop) or connected (travel) in the 90mm track section attached to the signal.

The traction current is fed in behind the signal and the area in front of the signal is switched.

To limit the switched area, the signal is supplied with a 90mm section of track with an interrupted central conductor - the separating track.

The separating track has no known number of its own, but the M track section is labelled 5107 1/2 )*.

 

 

 

Uncoupling track sections

Most variants of the train couplings can be unlocked by lifting them from below. The uncoupling track sections are used for remote-controlled uncoupling.

A uncoupling track section has two connection lines:

- yellow cable with yellow plug for connection to the light connection of the transformer,

- blue cable with green plug for connection to ground via a momentary contact, e.g. a control desk.

As long as the blue wire is connected to ground, a bar is raised in the middle of the track so that any couplings standing or moving over it are unlocked.

The drive is designed for 16V alternating current, but also works with significantly lower voltage.

You can also use direct current. This makes the noise much less.

 

M-track uncoupling track section (picture 12)

length 90mm,
electrical actuation by selenoid,
manual operation via button,
side double socket for plugging in the matching light mast, which lights up during actuation.

In the catalogue1956:
alone: No. 3600 EK, labelled 3601 D 1/2 )*
or
as set with light mast No. 3601 EKL:
No. 3600 EKS, labelled 3601 D 1/2 )*,

In the catalogue 1957 to 2000:
No. 5112, labelled 5107 1/2 )*,
light mast saparately No. 5113.

 

In the period from 1986 to 1990, Westermann Lehrmittelverlag sold a digital demonstration set in 2 cases under the name TRAIN-ING. Remaining stocks were later sold by Märklin itself under the number 6232 for the set and individually as 6201 and 6202.

This set also included a digitised uncoupling track. As the decoder could not be accommodated in the uncoupling track section, half a straight track section 5107 was permanently connected to the uncoupling track section. Both pieces of track are labelled 5107 1/2 )*.

The cover of the decoder is missing on my example.

 

This uncoupling track is unusable in a conventional layout.

You can read the whole story at tischbahn.de.

 

K-track uncoupling track section (picture 13)

length 90mm,
electrical actuation by selenoid,
manual operation via button.

In the catalogue
1969 to 1980: No. 2197 (hollow profile rails),
1981 until today: No. 2297 (solid profile rails).

There are 2 cable clamps on the front of the drive. The assignment is identical to the connection cables. So you could - as with the M track uncoupling track - connect a control light.

 

C-track uncoupling track section (picture 14)

length 94,2mm,
electrical actuation by selenoid,
manual operation via button,
double socket on the side for attaching the appropriate light mast, which lights up during operation.

In the catalogue
1999 until today: No. 24997,
2016 until today: also No. 20997 (Start up program),
this can only be operated with control panel No.72752.

Light mast no. 74997, apparently identical to no. 5113 from the M Track programme.

 

Adapter track sections (picture 15)
For connecting the Märklin track systems.

Transition between M-Track and K-Track,
straight track section 180mm long,
in the catalog
1969 to 1980: No. 2191 (hollow profile rails),
1981 until today: No. 2291 (solid profile rails).

Transition between M-Track and C-Track,
straight track section 180mm long,
in the catalogue
1999 until today: No. 24951

Transition between M-Track and Alpha-Track
(without picture), predecessor of 24951,
straight track section 180mm long,
in the catalogue
1988 to 1995: No. 2091

Transition between K-Track and C-Track,
straight track section 180mm long,
in the catalogue
1999 until today: No. 24922

Critical note:

The disadvantage is that Märklin only supplies the transition track pieces as straight track pieces and only in these lengths.
There are now suppliers who supply short pieces and also curved pieces.

And:
The recognized construction rules for ramps state that the transition from the level to the ramp must not have any sharp bends.

The transition tracks to the K track must rise to 180mm from 5.2mm (K) to 10.3mm (C) or 11mm (M), without a smooth transition!

 

This means that, for example, a multi-axle steam locomotive can lift off at the upper break point with the traction tire axle and no longer has any propulsion or lift off at the lower break point with the central axles.

 

Couplings can fall out and wagons can derail.

Problem solution: Underlay the K tracks on the transition track and slowly lower them.

 

 

The radio suppression track section

There are always sparks at the collector of the locomotive engine and often between the wheel and the rail.

These sparks emit radio waves that - at least in the past - had a sensitive impact on radio and television reception.

In the age of digital media, this is no longer so noticeable.
However, the radio amateurs are not thrilled when it hisses and crackles ...

The interference in the VHF and analog television range is suppressed by the interference suppression kit built into the locomotive.

 

In 1959, Märklin created a curved section of track with a capacitor to extinguish radio waves in the medium and long wave range.

Radius 360mm (R1),
angle of arc 30°,
in the catalogue
1959 to 1970: No. 5130, labelled 5100 1/1 )*.

 

As capacitors age, it is likely that they will no longer work and there may be a risk of fire. Therefore: do not use or unsolder the capacitor and dispose of it as hazardous waste.

Between 1971 and 1973 radio interference suppression was not mentioned in the catalogue.

 

In 1974 a straight current feeder section with built-in suppression capacitor appeared, 180mm long.
In the Märklin catalogue
1974 to 2001: No. 5131, labelled 5106 1/1 )*,

in the Primex catalogue
1976 to 1991: No. 5074, labelled 5076 1/1 )*,
the no. of the straight Primex track section.

 

The suppression capacitor shown is a coincidental example. The design can vary.

A curved current feeder section with radio interference suppression was never in the program.

 

For the sake of completeness:

The capacitors must be removed before starting a digital drive!

 

 

Buffer stops

Although the M-track buffer stops no. 7190/7191 are unmistakable, they are made from blanks of the straight 70mm track section 5129 and usually bear its number. But here there is the only exception to the rule that I know of: for a short time there was apparently an attempt to print the correct number on the buffer stops. Thus, in the version from 1959 to 1974, there are examples with the printed number 7190.

 

For the sake of completeness:

 

The first M-track buffer stop for the 00/H0 M track appeared in 1939.

Buffer stop "...in concrete style...",

in the catalogue
1939 to 1956: No. 462
1957 to 1958: No. 7060

 

With additional locking signal:

in the catalogue
1939 to 1952: No. 462 B

 

A new buffer stop with illuminated blocking signal based on the straight track section no. 3900 D 1/4 appeared with the model track:

in the catalogue
1953 to 1956: No. 461 B,
1957 to 1958: No. 7059.

 

The same buffer stop design was then adopted for the M tracks with point contacts on the basis of straight track section no. 5129.

 

In the catalogue
1959 to 1974: No. 7190,
mostly labelled with no. 5129 )*, but also with no. 7190.

 

The buffer stop no. 7059 based on the model track was replaced by one based on the 70mm M track.

In the catalogue
1959 to 1974: No. 7191,
labelled with no. 5129 )*.

 

 

With the K track, a plastic buffer stop appeared for mounting on the K track, but in principle it fits on any H0 track.

 

K-track buffer stop:

in the catalogue
1969 until today: No. 7391

 

The K-track buffer stop with blocking signal was significantly delayed:

in the catalogue
1990 until today: No. 7389

 

 

Using the K-track buffer stop, a new generation of buffer stops was then created for the M-track on the basis of the 70mm track section while retaining the numbers.

in the catalogue
1975 to 2000: No. 7190, labelled with No. 5129 )*.

Due to the absence of the centre conductor lug on this version, the connection to the next track section is extremely poor.

 

Variant up to 1981

Horizontal foot plates, no openings for centre conductor.

 

Variant from 1982

Folded foot plates, openings for non-existent centre conductor.

 

And the version with blocking signal (much earlier than the K-track version):

in the catalogue
1975 to 2000: No. 7191,
labelled with no. 5129 )*.

 

 

The C-track buffer stops:

 

in the catalogue
1996 until today: No. 24977
or
2011 until today: No. 20977
in the Start up programme

 

With locking signal:

in the catalogue
1996 until today: No. 24978

 

 

 

 

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