MÄRKLIN H0 conventional driving and electromechanical automatisation

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Märklin-H0-Knowledge

A: The very first basic knowlege about conventionally controlled Märklin H0 model railways

A3: How many transformers do I need - and which?

 

Every starter set until 1993 contained the weakest transformer of the Märklin programme at that time with only 10 VA, which was not in the catalogue and therefore could not be purchased separately.

From 1994 onwards, there was only the 6647 (later versions 66470, 66471) with 30 VA. A customer-friendly, sensible decision, as we will see in a moment.

With the 10 VA transformer you can operate the train from the starter pack, but hardly more. Even a large locomotive can overload the small one.

So, what to do with the small one, which one is more suitable?

What do the electrical elements of a Märklin model railway consume?

These are the first questions. The answers lead to new...

 

How much electrical power (VA) must be provided?

Note: The following explanations are simplified and may cause contradiction among experts, but should remain comprehensible to the layman.

The power output of transformers is given in VA, the product of the voltage and current output.

Power VA = voltage in Volts x current in Amperes

To measure the absorbed power of an electrical consumer, we would have to connect it to two measuring devices.

 

 

 

 

 

 

 

 

Every multimeter can measure voltage in volts, both DC and AC.

But not every multimeter can measure the amperage in amperes for alternating current, instead only for direct current and only with quite small values.

Therefore, we do not measure at first and rely on information published by Märklin in its catalogues from 1963 to 2016 and in books.

Small locomotive
large locomotive
larger loco
smoke generator
turntable
crane
magnetic drive
Wagon light
single bulb

9
12
15
5
10
5
6 to 8
1,5 to 2
1 to 1,5

VA (e.g. BR89),
VA (e.g. V200),
VA (e.g. BR01),
VA
VA

VA
VA
(points, signals, uncoupler)
Watt,
Watt.

Remark:
Power consumption of coils is given in VA (is not = Watt), power consumption of light bulbs in Watt (is here = VA).

 

It is now easy to see that the 10 VA transformer from a starter set can hardly operate more than a small locomotive (see example catalogue pages from 1968 and 1973). Already the switching of a turnout shows a clear drop in power, because 9 VA (the locomotive) plus 1 Watt or VA (the light bulb of the turnout) plus 6 VA (the magnetic drive of the turnout) are together 16 VA, so already a scenario for the next larger transformer class.

 

Transformers for traincontrol from Märklin were available in three power classes:

10 VA, 16 VA and 30/32 VA.

(complete illustration at the beginning of the article "White - blue - orange...")

 

With the 16 VA transformer, one could run a large locomotive and three illuminated D-train cars.

Only a 30 VA or 32 VA transformer offers enough reserve for larger locomotives and longer illuminated trains.

Example calculation: a larger locomotive (15 VA) plus 8 illuminated wagons (8x 2 Watt or VA) are a total of 31 VA and thus just about manageable with a 30 VA or a 32 VA transformer. Nowadays, LED lighting has significant advantages.

Or a double traction with 2 V160 = 2x 12 VA = 24 VA plus 8 illuminated wagons = 40 VA - no longer possible.

 

If you need more, you have to use a transformer from another manufacturer, e.g. TITAN with 60 VA. I present a few variants of the TITAN transformers below.

 

What can you use the small transformers for?

  • Shunting service
  • Stepless turntable driving
    (I show this in my article "Around and back and forth...")
  • Drive the crane steplessly (analogous to the turntable)

 

Solenoid driven items such as points, uncoupling tracks and signals are better supplied with a separate light transformer.

The same applies to house and street lighting.

 

Over the years, light transformers from Märklin were available in the power classes

40 VA, 50/52 VA and 60 VA.

(complete presentation at the end of the article "White - blue - orange...")

Light transformers are available from practically all model railway manufacturers. As a rule, they all supply 16 V alternating voltage.

 

How do you install a lighting transformer in the control unit?

1st   The transformers must be connected in phase to a common connector strip. How to achieve this:
see my article "Driving with several transformers...".

2nd   the brown earth connections of the driving transformer(s) and the lighting transformer must be connected. This means that all earth wires go to both transformers.

3rd   lead all yellow connection lines of the turnouts and signals exclusively to the yellow socket of the light transformer.

Ring cables with a large cross-section for earth and light would be a good idea, then the supply cables of the consumers are short, the wire jam remains (at first) clear.

 

Up to here we have been talking about one train.

What happens if you want a second train to run at the same time?

If one transformer can handle two trains, they can be kept at a distance by signal control. The wiring is a bit demanding. See my article "Automatic controls for line signals" or the Märklin signal book.

 

Every locomotive, even from the same production batch, has different driving characteristics. No two locomotives travel at the same speed. This means that double traction or pre-tensioning (you know the difference?) is always an additional load for the locomotives involved. One wants to go faster and tugs, one can't go as fast and brakes, even if the difference may be small. To reduce the risk of derailment, take the faster one forward....

So twin locomotives as the two fixed-coupled V36s, are built for higher wear. The double locomotive V188 as well.

 

Running two trains on the same track without signal control will sooner or later lead to a collision.

 

Running two trains on their own tracks with the same transformer makes no sense. It might make sense to watch them do the rounds.

 

In short, a second, third independent train requires a second, third transformer or a second, third controller.

I will now explain that a controller does not necessarily have to be a transformer:

 

Alternative transformers

Transformers with 60 VA are available under the brand name TITAN, at least on the second-hand market. At least two series are designed for plugging in additional controllers.

 

TITAN 108 Universal with TITAN 109M controller units.

Housing 108 made of sheet metal (left) or plastic (right), depending on the series. The 109M controller units in my possession all have plastic housings.

The transformer itself has no control knob, but "any number" of control units can be plugged in via a 5-pole socket row on the side, also those for direct current, hence "universal".

The 5 sockets supply a range of alternating voltages:

This results in a wide range of applications.

The AC controller units contain another transformer that provides the required voltages for the nearly stepless train control.

One could get the idea to use these regulators as mobile units, i.e. to connect them to the base with a long 6-core cable (5x input, 1x output: red to track). This is quite possible, the controller units are handy in size, but a bit heavy because of the additional transformer.

 

TITAN 808M transformer with controller knob plus TITAN 809M controller units.

All housings made of sheet metal with control knob and switch button.

8 sockets on the side.

The written voltages against the 0-socket.

Further intermediate voltages:

     2 V   between        6+8,   8+10, 10+12,   12+14,   14+16.
     4
 V   between      6+10,   8+12, 10+14,   12+16.
     9
 V   between   16+25.
  11
 V   between   14+25.
  13
 V   between   12+25.
  15
 V   between   10+25.
  17
 V   between      8+25.
  19
 V   between      6+25.

This offers a wide range of possible applications.

The plug-in controller units are light and almost empty inside except for a cable tangle. Therefore they are even better suited as a mobile hand controller, but on a 9-core cable. I have been using them for a long time.

 

How good is the controllability with the different transformers?

Note:

  • The locomotives have different minimum voltages, so a small minimum voltage at the controller is advantageous. The highest controller voltage should not matter - we are not racing.
  • The switching voltage should remain well below 30 V so that digital locomotives remain undamaged.

Control ranges measured at 230 V mains at my transformers:

Märklin 6647 (66470, 66471) 32 VA
Controller voltage between 4,5 V and 17,7 V.
Practically stepless.
Switching voltage 25,3 V

Märklin 6631 30 VA
Controller voltage between 4.0 V and 18.7 V.
Practically stepless.
Switching voltage 27.5 V

Märklin 6173 30 VA
Regulator voltage between 6.5 V and 15.0 V.
Practically stepless.
Switching voltage 27.2 V

Märklin 6413 10 VA
Regulator voltage between 7.0 V and 17.6 V.
Practically stepless.
Switching voltage 28.8 V

Märklin 6511 16 VA
Controller voltage between 7.6 V and 18.3 V.
Practically stepless.
Switching voltage 29.0 V

Märklin 37540 10 VA
Controller voltage between 6.0 V and 18.5 V.
Practically stepless.
Switching voltage 30,1 V

 

TITAN 109M
Regulator voltage between 5 V and 16,5 V.
Practically stepless.
Switching voltage 26.3 V

TITAN 809 M
Regulator voltage between 6.3 V and 16.9 V.
Stepping with 2 V quite coarse
Switching voltage 25.5 V

 

The transformers with 4 - 5 V initial voltage are well suited for shunting and gentle starting.

The transformers with a high switching voltage are still suitable for track sections without the need for switching.

Therefore my recommendation is
            Märklin 6647, 66470, 66471 and 6631 as well as
            TITAN 109M.

 

The division of the layout in current sections

There are three basic types of circuit for the traction voltage:

  • the section switching
  • the transition circuit
  • the assignment switching

 

The section switching

An oval with one transformer, a switch, sidings behind it. If you want to park a locomotive in a siding, you have to separate the centre conductor from the oval, isolate it and give the siding its own feeding. If you lead this supply line via a switch, you can switch off the siding section - this is the principle of the “section switching”. This can be used for a bigger layout too, but only one train will drive as its track ist aktive. All others wait.

The transition circuit

An oval with a transformer, a switch, behind it a shunting area with sidings and a pull-out track, i.e. a separate play area. In order to be able to drive on the oval, but at the same time to be able to shunt in the shunting area, a second transformer is added to this and the centre conductor is isolated at the turnout to the oval.

Or:

A double oval, two parallel tracks, two independent routes, thus two transformers. If there is a turnout connection between the tracks, the centre conductor between the turnouts must be separated, isolated.

 

In both examples, the same thing happens when you cross the separation point: When passing from one transformer circuit to the other, the speed of the train changes, because it is impossible to set the two transformers identically.

With the transition circuit, the locomotive's slider connects the two circuits. At this moment, in the worst case, a life-threatening voltage can occur at certain points. For this reason, care is always called for in the wiring.

And yet practically all publications of track plans are designed with section switchings and transition circuits.

3 transformers are useful for this system:

1st: inner circuit

2nd: outer circuit

3rd: shunting area

whereby the aforementioned short circuit occurs at the transition from area to area.

The three sidings are connected to transformer 3 via three switches.

You can run two trains on this layout (with block switching even more), shunt at the same time and park three locomotives.

 

In combination with block switching and distant signals, there is a concept that increases the number of controllers:

In the prototype, the locomotive driver already reduces the speed when he recognises at the distant signal that the main signal will be red.

In the model, this would mean reducing the driving voltage.

This is conceivable in one step with an additional controller, which is set in such a way that the train approaches the signal slowly, and which is switched to the track between distant and main signal, when the main signal is red. If the signal turns green again in the meantime, the locomotive gets the normal voltage again. Here we have a place with the transition circuit: at the distant signal at the transition to the slow speed zone.

Another concept is to divide the track into several sections between the distant signal and the main signal and to reduce the voltage from section to section. This results in an even more prototypical view, but also requires several transition circuit points.

 

Wouldn't it be nice to be able to run the train from the outer circle to the siding without changing the transformer?

This is

The assignment switching

Either via change-over switches or with relays depending on the turnout position, the used transformer is switched to exactly the track the train is currently travelling on and to that it is about to travel on. The supply follows the train from section to section. After leaving a section the supply is removed from the left section and the section can be switched to another supply.

In my article "Siding tracks - parking spaces for locomotives and wagons" I show and explain an example of a assignment switching.

 

With the assignment switching it is possible to assign each moving train its own controller. On a large layout with many trains "active" at the same time, this means: as many controllers as trains and the number of switches is maximum the number of controllers multiplied with the number of supply sections...

 

 

When planning the feeding sections, it is also important to consider that at crossings all four feeders may be connected to each other (see “Criss-cross – The Märklin M track crossind and double slip turnouts”).

This means that if two circuits cross, this crossing must be a separate circuit, each connected to the line being travelled. Because the crossing has to be secured with signals anyway, this is only a small additional effort.

 

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state: 29.12.2023 14:04

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